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雙組份打膠機詳解:從設(shè)計到使用維護

時間:2025-07-30 來源:http://leblanc.com.cn/ 發(fā)布人:昌盛機械

  雙組份打膠機概述

  Overview of two-component gluing machine

  雙組份打膠機是現(xiàn)代工業(yè)生產(chǎn)中常用的設(shè)備,尤其在中空玻璃和幕墻玻璃的生產(chǎn)中發(fā)揮著重要作用。它通過精準的配比混合 A、B 組份,實現(xiàn)高效的生產(chǎn)線作業(yè),提升產(chǎn)品質(zhì)量。對于追求高品質(zhì)和高效率的玻璃深加工場景而言,雙組份打膠機是合適的選擇。

  The two-component gluing machine is a commonly used equipment in modern industrial production, especially playing an important role in the production of insulating glass and curtain wall glass. It achieves efficient production line operations and improves product quality by accurately mixing components A and B. For glass deep processing scenarios that pursue high quality and efficiency, a two-component gluing machine is a suitable choice.

  設(shè)計用途及特點

  Design purpose and characteristics

  雙組份打膠機專為需要高配比精度的膠種而設(shè)計,能滿足玻璃深加工領(lǐng)域?qū)Ω咝省⒏吆细衤柿魉€作業(yè)的需求。它能夠同時完成 A、B 組份的混合與涂膠工作,是生產(chǎn)高檔優(yōu)質(zhì)中空玻璃及玻璃幕墻產(chǎn)品的重要設(shè)備。

  The two-component glue machine is designed specifically for glue types that require high proportioning accuracy, and can meet the high efficiency and high qualification rate of assembly line operations in the field of glass deep processing. It can simultaneously complete the mixing and gluing of components A and B, and is an important equipment for producing high-end and high-quality insulated glass and glass curtain wall products.

  雙組份打膠機的結(jié)構(gòu)及工作原理

  Structure and working principle of two-component gluing machine

  核心結(jié)構(gòu)組件

  Core structural components

  雙組份打膠機的核心結(jié)構(gòu)包括 A、B 膠泵、氣動系統(tǒng)、升降機構(gòu)以及穩(wěn)固的機架。這些組件協(xié)同工作,確保機器能夠高效、精確地完成 A、B 組份的混合與涂膠任務(wù)。

  The core structure of the two-component gluing machine includes A and B glue pumps, pneumatic system, lifting mechanism, and stable frame. These components work together to ensure that the machine can efficiently and accurately complete the mixing and gluing tasks of components A and B.

  膠泵設(shè)計與功能

  Design and Function of Rubber Pump

  雙組份打膠機中,A、B 組份各自配備了一個膠泵。這些膠泵在氣馬達的驅(qū)動下,進行往復運動,實現(xiàn)膠的吸入與壓出。每個泵都與壓膠盤相連,形成獨立系統(tǒng),確保操作靈活和性能穩(wěn)定。

  In the two-component glue machine, each component A and B is equipped with a glue pump. These glue pumps are driven by pneumatic motors to perform reciprocating motion, achieving the suction and extrusion of glue. Each pump is connected to a pressure plate to form an independent system, ensuring flexible operation and stable performance.

  配比和出膠量控制

  Proportion and glue output control

  A、B 組份的混合比例是通過比例杠桿來精準調(diào)節(jié)的。出膠量則通過氣源處理器進行調(diào)控,通過調(diào)節(jié)可以實現(xiàn)靈活的 A、B 組份配比和精確的出膠量。

  A. The mixing ratio of component B is precisely adjusted through a proportional lever. The glue output is regulated by the air source processor, which can achieve flexible A and B component ratios and precise glue output through adjustment.

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  雙組份打膠機的操作流程

  Operation process of two-component gluing machine

  接通氣源與系統(tǒng)調(diào)試

  Connect the gas source and system debugging

  啟動雙組份打膠機之前,需接通氣源并調(diào)節(jié)減壓閥至適當?shù)膲毫Ψ秶?,通常?0.4~0.6Mpa。進行系統(tǒng)檢查確保無漏氣后再進行試運行。

  Before starting the two-component gluing machine, it is necessary to connect the air source and adjust the pressure reducing valve to an appropriate pressure range, usually between 0.4~0.6Mpa. Perform a system check to ensure there is no air leakage before conducting a trial run.

  膠桶定位與正式打膠操作

  Rubber bucket positioning and formal gluing operation

  在雙組份打膠機啟動之前,需要確保膠桶與膠泵軸線精確對中。操作步驟包括手動轉(zhuǎn)閥操作、膠桶放置、排氣并進行試打膠。完成準備后,調(diào)整比例泵開始正式打膠。

  Before starting the two-component glue machine, it is necessary to ensure that the glue bucket and the glue pump axis are accurately aligned. The operation steps include manual valve rotation, placement of the glue bucket, exhaust, and trial gluing. After completion of preparation, adjust the proportional pump and start to apply glue formally.

  雙組份打膠機的使用注意事項

  Precautions for using two-component glue machine

  關(guān)鍵操作要點

  Key operational points

  操作雙組份打膠機時,需謹慎監(jiān)控膠桶中的膠量,一旦發(fā)現(xiàn)膠量不足,應(yīng)立即停機并關(guān)閉相應(yīng)開關(guān)。在操作過程中,應(yīng)按照正確的操作順序,確保設(shè)備正常運行和打膠質(zhì)量。

  When operating the two-component glue machine, it is necessary to carefully monitor the amount of glue in the glue bucket. Once insufficient glue is found, the machine should be stopped immediately and the corresponding switch should be turned off. During the operation process, the correct sequence of operations should be followed to ensure the normal operation of the equipment and the quality of adhesive application.

  膠槍使用維護

  Rubber gun usage and maintenance

  在使用膠槍時,應(yīng)定期檢查和維護,遵循安全操作規(guī)程以防止故障和漏氣。這包括定期清理混膠器,避免堵塞,以及在長期不用時進行適當?shù)那逑春途S護,以保障膠槍的有效運作和提升使用效果。

  When using a glue gun, regular inspection and maintenance should be carried out, and safety operating procedures should be followed to prevent malfunctions and air leaks. This includes regular cleaning of the glue mixer to avoid blockages, as well as appropriate cleaning and maintenance when not in use for a long time, to ensure the effective operation of the glue gun and improve its effectiveness.

  本文由雙組份打膠機友情奉獻.更多有關(guān)的知識請點擊:http://leblanc.com.cn我們將會對您提出的疑問進行詳細的解答,歡迎您登錄網(wǎng)站留言.

  This article is a friendly contribution from glass coating machine equipment For more information, please click: http://leblanc.com.cn We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message

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